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RE: [TCML] Newbe's First Coil



Charlie
If the medium that your bolting any hv connections too, is able to absorb water, it is not suitable. Use a plastic chopping board for non heated connections.
Also get some copper tube for the primary and coil it around the secondary as per normal. Much neater, more efficient, and easier to tap, plus JAVATC needs a 'proper' spiral to work things out accuratelly I would think.
A better spark gap with a fan is needed as well.
phil

(Typo's free of charge. Sent from a PDA with no spell checker)

-----Original Message-----
From: cbroring@xxxxxxx
Sent: 01 February 2010 00:02
To: tesla@xxxxxxxxxx
Subject: Re: [TCML] Newbe's First Coil

Thanks for the suggestions.

I just removed the pizza plate and wrapped the cookie tin with a length 
of 4" aluminum dryer duct.  This made a rather stable 18" diameter 
toroid.  Re tuned by one tap on the primary and it acts a little 
different.  No more sparks coming off the top load at all unless I 
bring a grounded probe near it.  Then I get about a 8-9 inch arc to the 
probe.  If i lay a screw driver on the toroid to make a sharp point 
(no, I'm not holding it in my hand)  I do get some discharge off the 
tip 3-4 inches long.  The arc to ground is about the same length as 
before i re-did the top load but more intense now, so that's a step in 
the right direction.

All connections in the 10kv wiring are made with sheet metal screws 
directly into wood.  Guess i need to fix that.   I have some 1/4 nylon 
or delrin sheet I can cut up for insulators.

The spark gap was the last thing I did so it was rather hastily built.  
  I'm amazed it hasn't caught the wood on fire yet!  There are several 
poor high resistance connections that probably raise the Q of the 
primary circuit.  The gap was set by making it as wide as I could and 
still have it start with the primary capacitor disconnected.  It looks 
like a ball of fire in operation.  I can make something heavier and 
better insulated with a fan on it.

The primary windings are supported with wood rods.  They are loosely 
close wound and rely on air and the plastic jacket for insulation.  The 
wire says 600V insulation, rms I guess.  With two layers of insulation 
between each pair of conductors I am right around the maximum rating of 
the insulation.  This doesn't take into account leakage, but no signs 
of shorting between turns yet.  Anyone else use close spaced pvc 
insulated Home Depot house wire for the primary inductor?

  I just ran the thing for a few minuets with the new toroid top load 
and couldn't detect any capacitor heating this time, but I'm leery of 
putting any more power in the system with those capacitors and this 
spark gap. I've been reading the list archives about capacitors.

Any Idea how much input wattage a coil of this size can take?

Charlie

-----Original Message-----
From: Lau, Gary <Gary.Lau@xxxxxx>
To: Tesla Coil Mailing List <tesla@xxxxxxxxxx>
Sent: Sun, Jan 31, 2010 4:16 pm
Subject: RE: [TCML] Newbe's First Coil


Hi Charlie,

I agree with all that Matt suggested.

Additionally, I suspect that your caps may be a problem.  Ceramic caps 
have a
very high temperature coefficient, meaning that their capacitance will 
vary as a
function of temperature.  So the primary tuning will rapidly drift as 
it runs,
and won't be in tune with the secondary.  I'm not sure that blowing air 
on the
caps will help; if the exterior is getting warm, the interior will be 
MUCH
warmer.  Funny that only one gets warm though!

I don't see a problem now but this is something that may need to be 
said.  It
may appear that performance increases as you increase the gap spacing.  
You must
resist the temptation to do this, as having it too wide will allow 
voltages in
excess of what the OBIT can endure to develop.

Regards, Gary Lau
MA, USA

> -----Original Message-----
> From: tesla-bounces@xxxxxxxxxx [mailto:tesla-bounces@xxxxxxxxxx] On
> Behalf Of mddeming@xxxxxxx
> Sent: Sunday, January 31, 2010 3:36 PM
> To: tesla@xxxxxxxxxx
> Subject: Re: [TCML] Newbe's First Coil
>
>
>
>
>
> Welcome Charlie,
>
> ANY coil that works on the first try IS a success!
>
> Here are a  few simple suggestions that might improve your results:
>
> 1) The pizza pan/ cookie tin combo  is a problem. The thin edge of 
the pan,
and the
> sharp edges of the tin allow charge to bleed off, reducing peak 
voltage. The
fatter
> and more rounded edge of a toroid allows more charge build-up. A 
piece of
> aluminum dryer duct or foil-covered Styrofoam doughnut will serve you 
much
> better.
>
>
> 2) Your spark-gap definitely has heating problems. If you are not yet 
going to
use a
> multi-gap, then at least do the following:
> (a) Use heavier, brass, round-headed bolts or threaded rods with 
brass balls.
Brass
> conducts heat and electricity better than steel, and larger terminals 
mean
better
> heat dissipation. Rounded terminals mean less corona loss.
> (b) Put a fan or other blower on the gap. Hot, ionized air in and 
around the
gap
> causes it to fire sooner preventing full charge build-up.
> (c) Slightly reduce your gap width. 5-6 mm (1/5 to 1/4 in.) will 
prevent a
misfire from
> overvolting your transformer and your caps.
>
> 3) Make sure that none of your OBIT HV connections are mounted 
directly into
> wood. Even at only a few thousand volts, wood starts to become 
progressively
> conductive becoming both a power drain AND a fire hazard. Use ceramic 
or HDPE
> insulators to support the gap and all HV wiring.
>
> 4) Blow air onto your caps also. As they warm up, they change value 
and spoil
the
> tuning, even if the heat doesn't damage them.
>
>  5) It is not clear how or what you are using to keep your primary 
turns
properly
> spaced. Also, make sure your tapping clips are not touching / arcing 
to the
turn
> below.
>
> These should be relatively inexpensive and quick improvements without 
having
to
> rebuild everything. Let us know your progress.
>
>  Matt D
>
>
> -----Original Message-----
> From: cbroring@xxxxxxx
> To: tesla@xxxxxxxxxx
> Sent: Sun, Jan 31, 2010 1:21 pm
> Subject: [TCML] Newbe's First Coil
>
>
> Hello to the members of this list. For no particular reason I built a 
Tesla
Coil this
> winter. Just got it running, more or less. So (hopefully) here are a 
couple of
photo's
> of what I put together.
>
> http://img651.imageshack.us/img651/5567/1000420.jpg
> http://img683.imageshack.us/img683/5931/1000424e.jpg
> http://img651.imageshack.us/img651/5043/1000425.jpg
> http://img651.imageshack.us/img651/5164/1000427.jpg
>
> The transformer is a 10kv 23mA oil burner trans. Primary is about 12 
turns #
14
> sold house wire 10" diameter with a couple extra taps available. 
Secondary is
1300
> turns #27 on 3.5 inch pvc. Spark gap is 2 nails spaced about 5/16" 
Capacitor
is two
> 6000pF 30kv hokey puck ceramics, and one shows a slight temperature 
rise with
> use. Top load is a cookie tin and bent pizza pan. The ground is the 
house
wiring
> tied in to an extensive ham radio/ lightening ground system.
>
> It really doesn't work that great. I removed a coupe turns and moved 
the tap
around
> to get the best coupling I could. I get a ring of 2 inch sparks of 
the pizza
plate. I put
> a screwdriver on top and get 3-4 inch sparks off that. I haven't 
tried
bringing a
> grounded probe to the top load yet. Anyway, I read that the ceramic 
capacitors
are
> not really durable and one of mine shows some heating after a minuet 
or so of
on
> time to. I think I need to work on that next. I expected a little 
more out of
it even with
> the 250 watt power transformer.
>
> I need to figure out how to ground the thing. I need a better 
capacitor. I
have lots of
> big transformers and DC power supplies to play with once I get the 
coil
working a
> bit better.
>
> Any suggestions are much appreciated.
>
> Charlie
> _______________________________________________
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>
>
>
>
>
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